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Fuel Tech Experts FAQ » Friction Modifiers » What is friction modifier made of?

What is friction modifier made of?

Alex by Alex

Expert answer:

0

Quick answer

They often contain chemical compounds like esters, fatty acids, or molybdenum-based molecules. These substances bond to metal or clutch surfaces, altering friction at low torque without removing high-load grip. Exact formulas vary by brand, but they generally include surface-active agents designed to tweak slip characteristics.

Detailed answer

While different friction modifier brands keep their recipes under wraps, most revolve around a few key chemical families. The main objective is to reduce friction selectively—particularly when torque is low—so LSD clutch packs won’t chatter. Let’s break down the usual suspects.

Chemical Families

1. Esters: A popular choice in lubricants. Esters have polar ends that cling to metal, creating a thin boundary layer. They reduce friction in low-load conditions.
2. Fatty Acids or Organic Acids: Derived from sources like vegetable oils or synthetic equivalents. They’re known for boundary lubrication capabilities.
3. Molybdenum Compounds (Moly): Moly often appears in “solid” friction modifiers or greases. In fluid form, these can help fill microscopic crevices on metal surfaces.
4. Phosphorus- or Sulphur-based Agents: Some friction modifiers harness these elements for extreme-pressure scenarios, though they might also appear in standard gear oil additives.

Surface-Active Molecules

The big trick is making the molecules “surface active.” They have a polar segment attracted to metal, forming a thin film that’s stable at lower loads but gives way at higher loads. This duality ensures you don’t lose traction when you floor the throttle.

Varying Formulations

Each brand’s friction modifier might combine multiple chemicals. The ratio can define how smoothly it eliminates chatter, how tolerant it is to temperature, and whether it has side effects like strong odors or compatibility issues.

Odor

Many friction modifiers smell quite pungent—like sulfur or rotten eggs. That’s often a sign of sulfur-based or phosphorus additives. The smell can be strong but doesn’t indicate performance problems.

Why So Secretive?

Companies treat friction modifier blends as proprietary. They spend R&D time tweaking the exact mix for the best balance. Too much slip, you lose LSD grip; not enough, you get chatter.

In Summary

Though exact formulas are hush-hush, friction modifiers typically revolve around surface-active agents (esters, fatty acids, moly) designed to cling to metal surfaces. They create a lubricating film that reduces friction at low torque but maintains enough friction under high load. It’s a clever bit of chemistry that transforms that gear oil from standard lube to LSD-friendly fluid, or helps some manual transmissions shift smoothly. Ultimately, the best way to choose one is to follow brand recommendations or your vehicle’s specs, trusting the carefully engineered recipe inside that little bottle.

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