Tag Archives: airflow sensor cleaners

Fuel & Carbon Cleaners – What Happens to the Carbon?

March 10, 2015 Andy 7 Comments

Frequently we are asked about fuel-based carbon cleaners. Specifically, what happens to carbon deposits that are removed through the use of fuel cleaners, and can these cleaners damage an engine?

Let’s begin by discussing the first part of that question.

Within the fuel system, you’ll seldom find carbon itself. You will likely discover sludge, gum, varnish, debris, and similar deposits. The fuel filter captures the larger deposits. These and other deposits that have found their way through the fuel system usually are dissolved and dispersed in a controlled and manageable way using dispersal-based detergents. That’s why it is important to use additives at the recommended dosage so that deposit removal is completed in a controlled manner. High-strength fuel system cleaners that carry out this process typically contain a lubricant to ensure the entire system is lubricated during the cleaning procedure. This too, minimizes the risk of any issues.

Most actual carbon formation occurs in the combustion chamber and post-combustion areas. This includes the turbo’s hot side, intake, inlet valves, EGR, catalytic convertor, DPF, and the remainder of the exhaust tract. The reason why carbon remains is that there is insufficient heat to burn it off. Chemically, a liquid hydrocarbon fuel – such as gasoline or diesel – is very similar to the solidified fuel (carbon) it creates. The difference is that a higher temperature must be reached to ignite and burn solid carbons because the flash point has changed.

High-quality fuel detergents, combined with fuel catalyst technology, reduce the threshold temperature at which the carbons can burn, enabling natural engine processes and inherent heat to gradually “burn off” the deposits. This is undoubtedly the case for combustion chamber deposits.

Sometimes there also is a degree of active cleaning from any cleaning chemistry that can survive the combustion process and thus is still active post combustion. However, as described above, most carbon is removed by reducing the temperature at which it can burn.

It is important to note that there also is a natural cleaning mechanism. When the combustion process is of sufficient quality – generally through an efficient fuel system (no injector deposits), good fuel quality (more often than not, only achieved with fuel conditioners), and an engine that is up to full operating temperature – engines are designed to self-manage carbon build-up. The clean(ish) gases will naturally remove carbons to maintain a respectable level.

The issue arises when this equilibrium is broken, and more carbons are deposited than can be naturally removed. This could be due to a flawed engine design, poor fuel quality, fuel system deposits, driving style, failure to let the engine reach the proper temperature, etc., or a combination of these.

This is why catalyst technology is so vital in carbon cleaning and for keeping a system clean. When a catalyst is added to the fuel, it improves the combustion quality to such a degree that it reduces the amount of hydrocarbons created, particularly when the engine is cold. These cleaner gases then work together with the active work the catalyst is doing to reduce the temperature at which these deposits can burn and be removed.

Essentially, a high-end fuel cleaner and carbon remover provide an environment where the combustion quality is much better, and the exhaust gasses are much cleaner. The cleaner exhaust gasses will naturally scavenge and remove carbons from the combustion and the post-combustion areas. The caveat is that this process requires heat. The catalyst will reduce the temperature at which the carbons can be removed and burned off, but it also needs heat.

This is why it is tough for such chemistries to clean the EGR system. The problem is that an EGR and intake are designed to cool recirculating exhaust gasses. Doing so reduces the efficacy of any post-combustion cleaner or chemistry. Unfortunately, this also applies to the rear of the intake valves of direct poor injection engines. Those two areas are challenging to clean because the gasses going through are cooled.

Also, it is difficult to remove existing deposits in these areas. However, by using a high-quality conditioner with the fuel catalyst in both diesel and petrol applications, you’ll at least give the engine and emission control components a much easier life. This is because the engine and emissions systems will have fewer carbons to manage. This results in fewer deposits and hopefully removes the need to use high-strength cleaners or invasive measures to remove carbons manually.

What about the safety of cleaners and the risk of the fuel system or engine damage?

Providing products are used as per the instructions, the risk of any damage is incredibly low. The few rare cases of alleged damage we have witnessed weren’t caused by a product. The product just revealed or exacerbated an underlying mechanical issue with the fuel system. Still, this is incredibly rare.

Furthermore, manufacturers err on the side of caution, so even if a product is used aggressively or improperly, it is still likely to be safe to use up until a certain point.

To summarise, fuel system deposits are generally dissolved, dispersed, and combusted naturally. Carbon is usually combusted through heat and an added fuel-borne catalyst. These processes are proven safe when used correctly and responsibly.

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MAF & Air Intake Cleaning

Mass Airflow (MAF) and Mass Air Pressure (MAP) Sensor Cleaning & Cleaners

January 10, 2014 Andy 8 Comments

A Mass Airflow Sensor (MAF) measures the air entering an engine. It is important to measure air so the ECU can calculate the correct amount of fuel to inject into the combustion chamber to achieve the optimum air/fuel ratio. Because of the MAF’s important role, it should be attended to regularly, just as you would an air filter.

MAFs got their name because they are designed to calculate the entire mass of air rather than just the flow rate. This helps the ECU better respond to differences in air density, supported by Air Intake Temperature (IAT) sensors that measure air temperature and Mass Air Pressure (MAP) sensors that measure air pressure. Turbocharged engines, in particular, rely heavily on MAP sensors.

Together, these sensors provide valuable data to the ECU so that it can deliver correct turbo pressure and fuel injector timing regardless of conditions. When one of the sensors fails or starts to operate out of range, the ECU will take precautionary measures to protect the engine. This results in power loss and engine hesitation.

The most common MAF type is the hot wire. This pre-heated filament, when hit with air, cools and creates a change in electrical resistance. This subsequently changes the voltage signal (normally between 0 and 5 volts) sent to the ECU.

Over time, the hot wire on the sensor can accumulate debris, dust, and sometimes oil particulates, especially if an aftermarket filter or induction kit is fitted. The filter is typically coated with oil to trap fine dust. As a result, this oil and debris can make their way onto the sensor, affecting the accuracy of the airflow signal to the ECU. This can result in poor engine running, hesitation, increased emissions, reduced MPG, and so on.

MAP sensors are similar in that they accumulate deposits over time. Unfortunately, even the most modern ECUs cannot detect this degradation of performance. An error code or warning light will only appear if the unit has failed completely.

The solution is to clean the MAF and MAP sensor at each service schedule with a designated MAF cleaner. Standard electrical contact cleaners are also effective, but ensure they do not leave any residue. Also, remember that they usually contain a single basic solvent. In contrast, professional MAF cleaners have a blend of multiple solvents specifically for the type of debris that needs to be removed, making the job a little easier.

We recommend Archoil AR2810 MAF Cleaner, which contains 500ml of the best solvents available for precisely this task. It is also completely safe for all MAF and MAP materials and plastics, leaves absolutely zero residues, and is comparable in cost to basic contact cleaners when considering the size of the can.

Through research, Archoil discovered that customers were wasting product as MAF and MAP cleaning only required a few sprays. The latest version is now compatible with air intakes and EGRs so customers can clean the sensors as before and now use the remainder of the can to clean the EGR and Intake Plenum, ensuring zero waste.

If you require any advice or help, please don’t hesitate to contact us.

Use offer code ‘MAF’ for 25% off when you purchase AR2810 through www.Powerenhancer.co.uk.

Frequently Asked Questions

What is a MAF Cleaner?

An MAF Cleaner is an aerosol-based product used to clean and remove deposits from the Mass Airflow Sensors.

What is a MAF Cleaner made of?

MAF Cleaners are made of solvents and aerosol propellants. Cleaners using multi-solvents work best.

MAF Cleaner vs Carb Cleaner?

Not all carb cleaners are residue-free, so this is not recommended.

MAF Cleaner vs Brake Cleaner?

Do not use brake cleaner, as it may remain on the sensor. Removing the brake cleaner residue would then require direct contact or another solvent-based cleaner.

MAF Cleaner vs Contact Cleaner

Contact cleaner is usually just isopropyl alcohol, which will clean but not as effectively as a multi-solvent cleaner. It is also unsuitable for cleaning intake plenums, EGRs, etc.

Can I use MAF Cleaner on a MAP sensor?

Check with the manufacturer for compatibility. Most should be suitable as the manufacturing materials and plastics are similar. AR2810 can be used on both MAF and MAP sensors.

Can I use MAF Cleaner on a Throttle Body?

Potentially, yes, but cleaning performance will be limited if the cleaner uses basic solvents. AR2810 can be used to clean Throttle Bodies. Check suitability with the manufacturer.

How to Use MAF Cleaner?

Disconnect and remove the airflow sensor. Then, in a well-ventilated area, spray the filament wire in the sensor with small bursts until deposits are removed. It is important to not touch the wire directly. Allow the sensor to dry fully and then reconnect.

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