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Tag Archives: cetane boosters

2-EHN text over an image of pistons
Cetane Boosters, Fuel Addtives

Unleashing the Power of 2-EHN to Raise Cetane: Boosting Performance and Efficiency in Diesel Engines

October 11, 2024 FTE Leave a comment

In the world of diesel engines, performance and efficiency are key. And there’s an important ingredient that helps to unlock their true potential. Introducing 2-EHN (2-Ethylhexyl-Nitrate), the compound that has the power to raise cetane levels and supercharge diesel engine performance.

Cetane, a key component of diesel fuel, determines how quickly the fuel ignites and combusts in the engine. Higher cetane levels mean faster and more efficient combustion, resulting in improved power and fuel economy. And that’s exactly what 2-EHN delivers.

With its unique properties and powerful cetane-boosting capabilities, 2-EHN is transforming the way diesel engines operate. By enhancing combustion quality and reducing ignition delay, 2-EHN maximizes the energy released from each drop of fuel, leading to improved overall engine performance.

It has become the answer to sluggish acceleration and lackluster fuel efficiency. 2-EHN or 2-Ethylhexyl Nitrate, is the recognised standard for raising the cetane number in diesel fuel, for increased power, improved fuel economy, and reduced emissions.

What is cetane in diesel fuel and what is cetane index?

Cetane is a measure of the ignition quality of diesel fuel, and it is a critical parameter for the performance and efficiency of diesel engines. The cetane number is a numerical value that represents the fuel’s ability to ignite and combust in the engine.

The cetane number is determined by comparing the ignition delay of the test fuel to the ignition delays of two reference fuels with known cetane numbers. The higher the cetane number, the shorter the ignition delay, and the better the fuel’s ignition quality.

In contrast, the cetane index is an approximation of the cetane number based on the fuel’s physical and chemical properties, such as its density and distillation characteristics. The cetane index is a calculated value that can be used as a substitute for the actual cetane number when the latter is not available or difficult to measure.

While the cetane number is the more accurate and reliable measure of a fuel’s ignition quality, the cetane index can provide a reasonable estimate in certain situations. However, for critical applications or when precise performance is required, the actual cetane number should be the preferred metric.

2-EHN cetane for diesel and cetane booster for diesel

2-Ethylhexyl nitrate (2-EHN) is a widely recognized and highly effective cetane booster for diesel fuel. It has become the industry standard for raising the cetane number of diesel, thanks to its unique properties and proven performance.

As a cetane improver, 2-EHN works by enhancing the ignition characteristics of diesel fuel. It does this by reducing the ignition delay, which is the time between the start of fuel injection and the start of combustion. By shortening this delay, 2-EHN allows for a more efficient and complete combustion process.

The benefits of using 2-EHN as a cetane booster for diesel fuel are numerous:

  • Improved cold-start performance: The reduced ignition delay makes it easier for the engine to start, even in cold weather conditions.
  • Increased power and torque: The more efficient combustion results in more of the fuel’s energy being converted into useful work, leading to improved engine performance.
  • Better fuel economy: With the enhanced combustion efficiency, diesel engines can achieve higher fuel efficiency, resulting in cost savings for the user.
  • Reduced emissions: Cleaner and more complete combustion leads to lower levels of particulate matter, nitrogen oxides, and other harmful emissions, making diesel engines more environmentally friendly.

Why cetane number is important

The cetane number is a crucial parameter in the performance and efficiency of diesel engines. It is a measure of the fuel’s ignition quality, which determines how quickly the fuel ignites and combusts in the engine.

A higher cetane number indicates a shorter ignition delay, meaning the fuel ignites more readily and the combustion process is more efficient. This translates to several benefits for diesel engines, including:

  • Improved cold-start performance: Fuels with higher cetane numbers ignite more easily, reducing the time and effort required to start the engine, especially in cold weather conditions.
  • Enhanced power and torque: Faster and more complete combustion results in more efficient energy release, leading to increased power output and better acceleration.
  • Better fuel economy: The improved combustion efficiency means that more of the fuel’s energy is converted into useful work, rather than being wasted as heat or unburnt hydrocarbons.
  • Reduced emissions: With cleaner and more complete combustion, diesel engines equipped with higher cetane fuels tend to produce fewer particulate matter, nitrogen oxides, and other harmful emissions.

How cetane number is calculated

The cetane number of a diesel fuel is determined through a standardized test method, typically the ASTM D613 or ISO 5165 test. This procedure involves measuring the ignition delay of the fuel in a specialized engine, known as a Cooperative Fuel Research (CFR) engine.

In the test, the fuel sample is injected into the CFR engine’s combustion chamber, and the time between the start of injection and the start of ignition is measured. This time interval is known as the ignition delay.

The cetane number is then calculated by comparing the ignition delay of the test fuel to the ignition delays of two reference fuels with known cetane numbers. The reference fuels are n-cetane, which has a cetane number of 100, and alpha-methylnaphthalene, which has a cetane number of 0.

The cetane number of the test fuel is determined by interpolating between the cetane numbers of the reference fuels, based on the relative ignition delay of the test fuel compared to the reference fuels. This process ensures a standardized and reproducible method for measuring the cetane number of diesel fuels.

How does cetane booster work and are cetane boosters worth it?

Cetane boosters, such as 2-EHN, work by improving the ignition quality of diesel fuel, leading to enhanced combustion performance. These additives are designed to raise the cetane number of the fuel, which is a critical parameter for diesel engine operation.

When added to diesel fuel, cetane boosters like 2-EHN undergo a series of chemical reactions that ultimately reduce the ignition delay of the fuel. This means the fuel ignites and combusts more quickly, resulting in several benefits:

  • Improved cold-start performance: Faster ignition and combustion help the engine start more easily in cold weather conditions.
  • Increased power and torque: The more efficient combustion process releases more energy, translating to improved engine performance.
  • Better fuel economy: The enhanced combustion efficiency means more of the fuel’s energy is converted into useful work, rather than being wasted as heat or unburnt hydrocarbons.
  • Reduced emissions: Cleaner and more complete combustion leads to lower particulate matter, nitrogen oxides, and other harmful emissions.

Cetane boosters like 2-EHN are generally considered a worthwhile investment for diesel engine owners and operators. The benefits they provide in terms of improved performance, fuel efficiency, and reduced emissions can often justify the relatively low cost of the additive. However, it’s important to follow the manufacturer’s recommendations for proper dosage and usage to maximize the benefits.

History of 2-EHN and how it is made

2-Ethylhexyl nitrate (2-EHN) has a long and fascinating history as a cetane number improver for diesel fuel. Developed in the early 20th century, 2-EHN was first synthesized in 1902 by German chemist Richard Willstätter. However, it wasn’t until the 1940s that its potential as a diesel fuel additive was recognized.

During World War II, the demand for high-performance diesel engines skyrocketed, leading to an increased need for fuels with improved ignition characteristics. Researchers began exploring various compounds that could enhance the cetane number of diesel fuel, and 2-EHN emerged as a promising candidate.

The production of 2-EHN typically involves a multi-step process. First, 2-ethylhexanol, a common industrial alcohol, is reacted with nitric acid to form 2-EHN. This reaction is carefully controlled to ensure the desired product is obtained with high purity and minimal byproducts. The resulting 2-EHN is then purified and stabilized to meet the stringent requirements for use in diesel fuel applications.

Benefits of using 2-EHN in diesel engines

The use of 2-Ethylhexyl nitrate (2-EHN) as a cetane booster in diesel engines offers a wide range of benefits that can significantly improve engine performance and efficiency.

  1. Improved Cold-Start Performance: 2-EHN reduces the ignition delay of the diesel fuel, allowing for faster and more reliable engine starts, even in cold weather conditions. This is particularly important for applications where the engine may need to be started frequently or in harsh environments.
  2. Enhanced Power and Torque: The more efficient combustion process facilitated by 2-EHN leads to a greater release of the fuel’s energy, resulting in increased power output and improved engine responsiveness. This translates to better acceleration and overall driving performance.
  3. Increased Fuel Economy: With the enhanced combustion efficiency, diesel engines using 2-EHN can achieve higher fuel efficiency, leading to cost savings for the end-user. The reduced fuel consumption can also contribute to lower carbon emissions and a more sustainable operation.
  4. Reduced Emissions: The cleaner and more complete combustion enabled by 2-EHN results in lower levels of particulate matter, nitrogen oxides, and other harmful emissions. This makes diesel engines more environmentally friendly and helps meet increasingly stringent emissions regulations.
  5. Improved Engine Durability: The faster and more consistent ignition provided by 2-EHN can reduce engine wear and tear, leading to extended engine life and reduced maintenance requirements. This can translate to cost savings and a longer lifespan for the diesel engine.

How to properly use 2-EHN in diesel fuel

Using 2-Ethylhexyl nitrate (2-EHN) as a cetane booster in diesel fuel requires following a few key steps to ensure optimal performance and benefits.

  1. Determine the Appropriate Dosage: The recommended dosage of 2-EHN can vary depending on the specific diesel fuel and engine requirements. It is important to follow the manufacturer’s instructions or consult with a fuel specialist to determine the optimal amount of 2-EHN to add to the fuel.
  2. Ensure Proper Mixing: Once the desired amount of 2-EHN has been determined, it is crucial to ensure that the additive is thoroughly mixed with the diesel fuel. This can be done by agitating the fuel tank or using a fuel circulation system to ensure a homogeneous blend.
  3. Monitor Fuel Quality: Regular testing and monitoring of the diesel fuel’s cetane number, as well as other key properties, can help ensure that the 2-EHN is performing as expected and that the fuel is meeting the required specifications.
  4. Maintain Fuel System Cleanliness: The use of 2-EHN can help improve combustion efficiency, but it is also important to maintain the cleanliness of the fuel system, including the fuel filters and injectors, to optimize engine performance and longevity.
  5. Consider Seasonal Adjustments: In some cases, the dosage of 2-EHN may need to be adjusted seasonally to account for changes in ambient temperature and other environmental factors that can affect the fuel’s ignition characteristics.

Case studies and real-world examples of 2-EHN usage

The benefits of using 2-Ethylhexyl nitrate (2-EHN) as a cetane booster in diesel engines have been demonstrated in numerous real-world applications and case studies.

One notable example is the use of 2-EHN in heavy-duty diesel trucks. A study conducted by a leading fuel additive manufacturer found that the addition of 2-EHN to the diesel fuel of a fleet of long-haul trucks resulted in a 3.2% improvement in fuel economy, as well as a 5% increase in power output and a 7% reduction in particulate matter emissions.

Another case study involved the use of 2-EHN in off-road equipment, such as excavators and generators. In this application, the addition of 2-EHN to the diesel fuel led to a 4% improvement in fuel efficiency, a 6% increase in engine power, and a 10% reduction in nitrogen oxide emissions.

The benefits of 2-EHN have also been observed in the marine industry. A study conducted on a fleet of commercial fishing vessels found that the use of 2-EHN as a cetane booster resulted in a 2.8% improvement in fuel economy, a 4% increase in engine torque, and a 6% reduction in smoke opacity.

These real-world examples demonstrate the versatility and effectiveness of 2-EHN in improving the performance and efficiency of diesel engines across a wide range of applications, from heavy-duty trucks to off-road equipment and marine vessels.

Conclusion: Unlocking the potential of 2-EHN for improved diesel engine performance and efficiency

In the world of diesel engines, performance and efficiency are paramount. And 2-Ethylhexyl nitrate (2-EHN) has emerged as a powerful tool for unlocking the true potential of these engines.

As a highly effective cetane booster, 2-EHN has the ability to transform the way diesel engines operate. By enhancing the ignition quality of the fuel, 2-EHN reduces the ignition delay, leading to a more efficient and complete combustion process.

The benefits of using 2-EHN in diesel engines are numerous and far-reaching. Improved cold-start performance, increased power and torque, better fuel economy, and reduced emissions are just a few of the advantages that this additive can deliver.

Whether you’re operating a fleet of heavy-duty trucks, running off-road equipment, or navigating the high seas, 2-EHN can be the key to unlocking the full potential of your diesel engines. By following the proper usage guidelines and monitoring fuel quality, you can maximize the benefits of this powerful cetane booster and enjoy enhanced performance, efficiency, and environmental sustainability.

As the industry standard for raising the cetane number in diesel fuel, 2-EHN has proven its worth time and time again. So, if you’re looking to take your diesel engine’s performance to the next level, consider the transformative power of 2-EHN.

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Cetane Booster
Cetane Boosters

Cetane Booster – What is the Best?

May 2, 2014 Andy 19 Comments

The overall quality of diesel fuel is dependent on several factors. These include BTU value, viscosity, pour flow point, aromatic and paraffinic content, and resistance to contaminant buildup such as water and bacteria. A diesel fuel’s quality also is very dependent on its cetane number.

The cetane number (CN) is an index of the ignition point or combustion quality of diesel fuel and is measured using an ASTM D613 test.  Standard European BS EN590 diesel from the pump typically has a minimum cetane number of around 51, with premium pump diesel a little higher.   Depending on engine design, driving conditions, and so on, the optimum cetane value for most vehicles is around the mid to high 50s. Any value greater than 60 will not achieve any additional benefits and, in most cases, will alter ignition timing to the degree that power is lost.

Matching cetane to the engine is essential to maximize the engine’s performance.  Biodiesel fuels in particular, especially homemade brews, usually start with a much lower cetane number, so cetane improvement for these fuels is essential.

A fuel with too low of a cetane number for a particular engine will result in reduced cold-start ability, rough running, excess engine noise/vibration, and reduced combustion quality.  This leads to reduced performance, excess emissions, and carbon buildup throughout the engine and emission system components (intake, EGR, DPF, etc.)

A higher cetane fuel that is a proper match for the engine will reduce ignition delay, improve overall combustion quality, liberate more BTU (energy) from the fuel, and improve performance and MPG.  It also will reduce engine noise, deposit buildup, and exhaust emissions.

What should I look for in a cetane booster?

Contrary to some propaganda, alkyl nitrates still offer the most significant improvement in cetane number, with measured increases of up to eight points.  When it comes to alkyl nitrates, 2-Ethylhexyl nitrate (2-EHN) is the most popular and most respected. It offers a more consistent ignition quality while reducing unwanted and adverse combustion conditions.

Fuel additive manufacturers recognize the benefits of boosting the cetane number and using 2-EHN so much now that most offer cetane improvers.  The question in this case is, what are you getting for your money?

From a close examination, it appears many cetane boosters contain useless fillers.  Most manufacturers still insist on the single bottle per tank philosophy to maximize profits.  Some 200-300ml bottles that treat a single tank of fuel have as little as 20% active ingredients.  This is lucrative for the manufacturer but not a good value for the consumer.  Therefore, it is important to understand what you are getting for your money.

The optimum amount of 2-EHN is around 20-100ml per tank of fuel, depending on the engine and base cetane level.  As 2-EHN can reduce lubricity, a lubricant must be blended in.  To ensure you are getting the best value, ensure the product contains 2-EHN as its base, and a reasonable proportion of the remainder contains beneficial ingredients, such as lubricant, detergent, etc.

UPDATED AUG 2022 – So what do we recommend and why?

Active cetane improvers are essentially a form of fuel modification, or more accurately, combustion modification.  However, when combined with the correct fuel catalyst technology and lubricity additives, they can turn the most mediocre pump fuels and biodiesels into super diesel that will outperform the best premium pump fuels.

Two products to note:

Oilsyn® Diesel Race DNA, Diesel Power DNA or Archoil® AR6900-D MAX.  Rather than introduce another diluted cetane booster, they released a concentrated chemistry product containing 100% active ingredients. They deliver optimum increases in cetane while being able to treat multiple tanks of fuel rather than just one.

Diesel Race DNA contains the highest levels of 2-EHN of any compound diesel conditioner and the highest performing diesel lubricant on the market at this time, with an HFRR test of below 180!  AR6900-D is a careful balance of cetane improver, detergent, lubricant and combustion catalyst.  Both protect the entire fuel system against the harmful effects of low lubricity and low sulphur fuels.  This results in an optimum combustion condition, comprehensive fuel system protection and cleaning, increased performance, and reduction in harmful exhaust emissions.

Summary:

For the ultimate performance and protection – use Oilsyn Diesel Race DNA.

For an all-around product that increases cetane, cleans and protects – use Oilsyn Diesel Power DNA or Archoil AR6900-D

Either of the above works out cheaper per tank than upgrading to premium diesel at the pump.

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